This fellowship proposal is a three year extension of the current EPSRC manufacturing fellowship: Controlling Geometrical Variability of Products for Manufacturing (EP/I033424/1). The current fellowship is exploring the mathematical fundaments for the decomposition of geometry (i.e. size, shape and texture) and creating ground-breaking technology to control geometrical variability in manufactured products. The approach links fundamental geometrical mathematics direct to key component's design, manufacturing and verification from different industrial sectors (i.e. aerospace, optics, healthcare and catapult centres). In this case, the different types of geometrical decompositions specified geometrical surface requirements (spectrum, morphological and segmentation decompositions). The fellowship extension proposal will take the research results from the current fellowship and use them as a stepping stone for more advanced fundamental research in new areas within the manufacturing value chain. The research work is broken down to four aspects: 1. Different aspects of the manufacturing process leave different multi-scalar geometrical features, in a surface, at different scales (i.e. size, shape and texture). By decomposing these different signature features, information regarding different manufacturing aspects can be gained enabling characterisation and control of different aspects of the manufacturing process. 2. Sensor network provide information in the form of an irregular image, like a cubist painting, with different views, and times, of the environment all combined together. Decomposition of this information will provide access to features, and their relationships enabling an agile dynamic predictive model to be self-aware of its environment enabling mathematical foundations for bio-inspired feedback control loops from sensor networks to be developed. 3. Smart autonomous manufacturing will require access to the huge amassed manufacturing knowledge-base (National and International Standards, Materials data-sheets, etc.). Create the foundations of decomposition of information structures for the automatic creation of smart information systems that are machine readable and to apply this result to develop the full rigorous mathematical foundations for the manufacturing value chain. 4. Using the EPSRC Future HUB in Advanced Metrology (EP/P006930/1) as leverage, disseminate the results from the above to solve real industrial problems to demonstrate the advantage of using fundamental decomposition theory, as developed in the previous manufacturing fellowship and this extension, over traditional approaches.

Ultra-precision machining techniques permit the manufacture of the most high value components. Component complexity continues to develop and researchers are challenged to remove smaller volumes of material in a more precise manner while maintaining work piece integrity. Micro-machining, micro electrical discharge/electrochemical machining and high speed laser processes are now commonly used for micro component manufacture for the microelectronics, biomedical and aerospace industries. Electrolyte Jet Machining (EJM) is a newer process which is yet to be embraced in a meaningful way by these industries. The process itself has several attractive capabilities, such as the ability to process difficult to machine materials with no resulting thermal loading of parts and no induced residual stress. A particularly interesting aspect of the technology is that, with simple modifications, the process may also run in reverse as an additive manufacturing technique to precisely deposit materials. The work to be undertaken here will make use of a custom built MkI prototype EJM tool at the University of Nottingham which was recently completed by the Investigators. As well as being able to perform material surface machining, this has unique capabilities and represents a significant advancement in terms of the state-of-the-art. The investigators have demonstrated a new functionality in terms of computer controlled signal generation which is capable of creating so called 'dial-up-surfaces' or surface manufacture against a specification for surface texture/morphology as opposed to surface roughness alone. Surface texture control within a machining process is notoriously difficult to achieve, commanding a premium price for high value components since surface condition often dictates performance. Typically, micro surface textures are of interest to several groups of researchers outside of engineering. These include biomedical researchers who study cell/surface interaction and aerodynamicists who look to enhance the performance of surfaces interacting with fluid flow. To unlock the full potential of EJM, novel on machine instrumentation must be created. This instrumentation must allow fast, accurate, high precision process data to be collected to support real-time adaptive process control. It should also allow for on-machine surface metrology to be undertaken which is increasingly an essential requirement for successful industrial processes. For EJM to be successfully exploited in both a research environment, and critically as a viable production technology this novel set of process instrumentation must be investigated and then developed to allow accurate and timely metrology to be undertaken on the machine while the process is under way. The instrumentation to be investigated here will be split into two key areas. Firstly, a novel form of in-jet laser interferometer will be designed and optimised for use with EJM. The sensor will provide high speed, high precision process control measurement data. This will allow the material removal rate of the process and the form of the material removal area directly in line with the jet to be measured. In addition a fibre optic arrangement will be included to allow beam delivery. Since stand-off distances are short within EJM this will be possible with a high brightness source (laser) to deliver a spot to the work piece. In addition to the in-jet laser two additional sensors will be deployed to the machine head, external to the jet. These will be custom designed single line coherence scanning interferometer devices, configured for single line based detection (to allow increased acquisition rates). These techniques will allow the collection of disparate data sets in real-time which will be manipulated through control algorithms to perform online processing and adaptive machining. This represents a step change in the viability of this process for the production of complex and high value parts.

Optical metrology plays a vital role in an astonishing array of important research areas and applications, from basic science discovery to material processing, medicine, healthcare, energy, manufacturing and engineering. Optical metrology instruments are normally large, heavy structures that require a well-stabilised environment to maintain accuracy, stability and functionality. These physical and functional features prevent optical metrology from moving into future smart and autonomous applications across many sectors. The proposed programme aims to challenge fundamental barriers to the use of optical measurement techniques in highly integrated, smart and autonomous 'Industry 4.0' metrology applications and emerging nanotechnologies, by establishing a unique, world-leading research collaboration in the UK that brings together advanced metrology and nanotechnology. It will translate the latest advances in nanophotonics, plasmonics and metamaterials research, in which the UK has played an internationally-leading role, into metrological applications. This will have a transformational impact on optical metrology by enabling cheaper, smarter and much more compact solutions. Research will be channelled through three complementary streams: 1. Nanophotonics-enabled components for metrology. This strand of the programme will draw on the wealth of recent fundamental developments in nanophotonics, for example, the fact that surfaces patterned with subwavelength-sized features can offer exquisite control over the wavefront of propagating light. Replacing one (or several) bulky element(s) with a single surface that carries out the same (combined) function offers hugely significant savings in size and weight, complexity and robustness (e.g. against misalignment), and opportunity to develop new measurement functionalities and instrumental configurations that are not otherwise possible. 2. Novel metrology concepts for nanotechnology. We will develop two ground-breaking ideas for metrological technologies: (1) The "optical ruler", which allows for non-contact displacement measurements with potentially sub-nm resolution using a sensor that could ultimately be manufactured on the tip of an optical fibre; (2) An approach to dynamic "nano-motion imaging" based upon the scanning electron microscopy (SEM) platform, to spatially map high-frequency nano- to picometre amplitude movement. 3. Novel metrology tools for manufacturing and nanotechnology. Using the nanophotonic components and concepts described above, we will develop novel metrology tools and measurement techniques to perform in real-world, as opposed to laboratory, conditions. Target applications will include, for example, surface/geometric metrologies compatible with manufacturing tools such as diamond turning machines and multi-axis (sub-) nanometric displacement encoding for translation stages. This programme will bring together the expertise of world-leading research groups in metrology and nanophotonics, with key industrial project partners including Renishaw and Taylor Hobson. Together, we aim to address long-standing challenges for optical metrology and to develop new, disruptive metrological technologies. These advances will be vital to support the high-value manufacturing sector in the UK. The impact of this work, however, will be felt across a far broader range of disciplines, as size and weight are significant issues in, for example, instrumentation for space science, optical instrumentation for surgical applications, and robotic arm-mounted instruments.

We propose a Centre for Doctoral Training in New and Sustainable PV. It will support the transformation of PV in the UK will that will in turn aid the country to achieve its renewal energy obligations, and will generate jobs in the technology sectors as well as local manufacturing and installation. The CDT allows for the distributed nature of PV research in the UK with a multi-centre team of seven partners covering all aspects of PV research from novel materials through new device architectures to PV systems and performance. The PhD projects and training span engineering and physical science expertise in materials and device physics, electronic engineering, physical and synthetic chemistry, operations management and manufacturing. The CDT graduates will be capable of transforming state of the art R&D across the PV technologies and, in so doing, contribute to the production and implementation of improved PV products and systems. All partners are members of the SuperSolar Hub and hence already coordinate integrated PV research and training. Students in the CDT will join a thriving research community. The team has unrivalled access to shared facilities in the best state of the art laboratories in the UK. Our group approach brings together expertise with a breadth and depth for training and research that could not be assembled in any other way. Moreover, the collaboration allows us to cut across the traditional boundaries in PV and enables exciting research vectors to be followed in New and Sustainable PV CDT agenda. International collaborations and formal exchange agreements will emphasise the global aspects of advanced research that are important for the development of a leadership group. The CDT members will interact with related research themes such as photochemical conversion of fuels for energy and other applications, and heating and cooling by solar radiation and will be a proactive member of the UK wide Network of Energy CDTs. Our goal is to train the best researchers with a flexible mindset able to communicate across different disciplines and be leaders in the emerging PV industry for advanced technologies. We will provide the training required for graduates to join the sustainable energy and PV sectors. We will establish a real identity of purpose and commonality in each cohort through a training programme designed to give students an understanding of all aspects of PV, including implications for society and an experience of a commercial environment. Students will be provided with a bespoke curriculum and training programme that exposes them to: (i) underpinning fundamentals across all the relevant disciplines, (ii) current state-of-the-art in knowledge and challenges in scale-up and systems, and (iii) unparalleled opportunities to engage in leading-edge interdisciplinary research projects as part of a national team. We will create a doctoral training environment in which students benefit from leading academic expertise and world-class facilities to develop their knowledge as well as the tools to innovate and create within their selected research theme. The unique cross functional skill-sets that our graduates will have will make them highly valuable to the academic community seeking to address ambitious basic manufacturing research challenges, and to industry, who have an urgent need for appropriately trained scientists and engineers able to support PV technologies within their commercial operations. To allow the students the chance to develop a common sense of purpose, each cohort will attend training events together. Courses will cover fundamental aspects common to all PV technologies and also advanced courses based on the partners' research expertise. There will be industrial and international placements. Coherence across the CDT will be aided by a virtual collaboration medium containing webinars and video lectures and pages where students and staff can collaborate via groups, and online forums.

We propose a Centre for Doctoral Training in New and Sustainable PV. It will support the transformation of PV in the UK will that will in turn aid the country to achieve its renewal energy obligations, and will generate jobs in the technology sectors as well as local manufacturing and installation. The CDT allows for the distributed nature of PV research in the UK with a multi-centre team of seven partners covering all aspects of PV research from novel materials through new device architectures to PV systems and performance. The PhD projects and training span engineering and physical science expertise in materials and device physics, electronic engineering, physical and synthetic chemistry, operations management and manufacturing. The CDT graduates will be capable of transforming state of the art R&D across the PV technologies and, in so doing, contribute to the production and implementation of improved PV products and systems. All partners are members of the SuperSolar Hub and hence already coordinate integrated PV research and training. Students in the CDT will join a thriving research community. The team has unrivalled access to shared facilities in the best state of the art laboratories in the UK. Our group approach brings together expertise with a breadth and depth for training and research that could not be assembled in any other way. Moreover, the collaboration allows us to cut across the traditional boundaries in PV and enables exciting research vectors to be followed in New and Sustainable PV CDT agenda. International collaborations and formal exchange agreements will emphasise the global aspects of advanced research that are important for the development of a leadership group. The CDT members will interact with related research themes such as photochemical conversion of fuels for energy and other applications, and heating and cooling by solar radiation and will be a proactive member of the UK wide Network of Energy CDTs. Our goal is to train the best researchers with a flexible mindset able to communicate across different disciplines and be leaders in the emerging PV industry for advanced technologies. We will provide the training required for graduates to join the sustainable energy and PV sectors. We will establish a real identity of purpose and commonality in each cohort through a training programme designed to give students an understanding of all aspects of PV, including implications for society and an experience of a commercial environment. Students will be provided with a bespoke curriculum and training programme that exposes them to: (i) underpinning fundamentals across all the relevant disciplines, (ii) current state-of-the-art in knowledge and challenges in scale-up and systems, and (iii) unparalleled opportunities to engage in leading-edge interdisciplinary research projects as part of a national team. We will create a doctoral training environment in which students benefit from leading academic expertise and world-class facilities to develop their knowledge as well as the tools to innovate and create within their selected research theme. The unique cross functional skill-sets that our graduates will have will make them highly valuable to the academic community seeking to address ambitious basic manufacturing research challenges, and to industry, who have an urgent need for appropriately trained scientists and engineers able to support PV technologies within their commercial operations. To allow the students the chance to develop a common sense of purpose, each cohort will attend training events together. Courses will cover fundamental aspects common to all PV technologies and also advanced courses based on the partners' research expertise. There will be industrial and international placements. Coherence across the CDT will be aided by a virtual collaboration medium containing webinars and video lectures and pages where students and staff can collaborate via groups, and online forums.