Materials Processing Institute (MPI)
Materials Processing Institute (MPI)
9 Projects, page 1 of 2
assignment_turned_in Project2024 - 2027Partners:The University of Manchester, Swansea University, Sheffield Forgemasters Engineering Ltd, Liberty Steel UK, University of Birmingham +7 partnersThe University of Manchester,Swansea University,Sheffield Forgemasters Engineering Ltd,Liberty Steel UK,University of Birmingham,Materials Processing Institute (MPI),CCFE/UKAEA,USYD,Imperial College London,Newcastle University,Henry Royce Institute,University of WarwickFunder: UK Research and Innovation Project Code: EP/X030652/1Funder Contribution: 480,738 GBPTo achieve the UK zero carbon emission target by 2050, alternative energy generation with zero CO2 emission, such as wind, solar, and nuclear energy, is now the target of urgent development to completely replace the use of fossil fuels such as coal, oil, and natural gas. However, the widely used nuclear fission reactors have many issues, for example, the difficulty of nuclear waste treatment and storage and the risk of uncontrolled chain reactions. On the other hand, nuclear fusion energy has many potential advantages, for example, four times higher energy than fission, abundant hydrogen and its isotopes as the fuel, and the short lifespan of the radioactive waste products. However, the development of fusion reactors puts a high demand on materials, as these must withstand high energy levels, high transmutation rates, high temperatures, and high thermomechanical stresses. This brings major material design challenges and requires the design and development of superior materials, along with innovative, facile, manufacturing routes, especially for the first wall structures and breeder blanket of fusion reactors. The structure is not only irradiated by the plasma but also undergoes neutron bombardment from the plasma, as well as high loadings of helium and hydrogen, which causes serious damage to the structural materials. Currently, one of the potential materials designed for the first wall and blanket structures on the fusion reactors is the reduced activation ferritic/martensitic (RAFM) steels, due to the superior thermal conductivity, relatively low thermal expansion, and resistance to radiation-induced swelling and helium embrittlement, as well as the easy commercial process, compared to other materials. However, the properties of these RAFM steels restrict their maximum operating temperature to only 550C, which is much lower than the service temperature of 650C. Moreover, irradiation induces the hardening of these steels at lower service temperatures (250-350C) and embrittlement at high temperatures (450-550C), which also restricted their application. Thus, the 3rd generation oxide dispersion strengthened (ODS) RAFM steels have been developed through nanoparticle and ultra-fine grains, which successfully increase the operating temperature to 650C. However, the limitation of the ODS RAFM steels is the obvious difficulty in powder manufacturing at a sufficient scale to be used in the first wall and blanket structures in fusion reactors. ODS steels also have a problem with a high ductile to the brittle transition temperature. This severely limits their applicability. Thus, there is still an urgent need to develop new RAFM steels for the structure materials on fusion reactors with a service temperature of 650C and easy manufacturing to various scales and structures. In this project, according to ODS RAFM steels, the guiding principles of a fine structure and a high-temperature stable precipitate phase will be used to design new, processable, RAFM steels. For example, the intermetallic precipitates and carbonitrides, which have a lower coarsening rate than carbides at high temperatures, will be the target precipitates; these can be achieved through alloy design with corresponding heat treatment. Moreover, grain refinement can be achieved through the modification of the manufacturing process, for example, by using ausforming, which will produce an extremely high dislocation density. Subsequently, during heat treatment, these dislocations will form nanoscale subgrains through recovery and recrystallization. Thus, the ultimate goal of the research will be to produce new RAFM steels for supply to the spherical tokamak (STEP). This requires advances to allow materials selection between 2023 to 2025 and provision to produce net electricity from fusion in 2040. It will also support the UK to be the world leader in fusion materials design and develop this prominent position through cutting-edge research on groundbreaking material systems
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For further information contact us at helpdesk@openaire.euassignment_turned_in Project2019 - 2024Partners:Tata Group UK, ANGLO AMERICAN PLC, Liberty House Group (UK) (replace), Tata Motors (United Kingdom), Primetals Technologies +22 partnersTata Group UK,ANGLO AMERICAN PLC,Liberty House Group (UK) (replace),Tata Motors (United Kingdom),Primetals Technologies,Anglo American (United Kingdom),Liberty House Group,Atkins Global,Jaguar Cars,Primetals Technologies (United Kingdom),Materials Processing Institute (MPI),University of Cambridge,HIGH VALUE MANUFACTURING CATAPULT,JAGUAR LAND ROVER LIMITED,Laing O'Rourke plc,UNIVERSITY OF CAMBRIDGE,University of Cambridge,Tata Steel (United Kingdom),Arup Group Ltd,Atkins (United Kingdom),Arup Group (United Kingdom),High Value Manufacturing (HVM) Catapult,Materials Processing Institute (MPI),Arup Group,High Value Manufacturing Catapult,Atkins Global (UK),Laing O'RourkeFunder: UK Research and Innovation Project Code: EP/S019111/1Funder Contribution: 5,176,330 GBPResource Efficiency is essential for reducing the environmental impact of manufacturing. Progress in achieving it has been slow, but a rapidly changing international context, including Brexit, is giving new emphasis to Industrial Strategy in the UK which creates a unique window of opportunity. This transformational Programme aims to locate resource efficiency at the heart of a visionary industrial strategy; it will create new world-leading competitive advantage for UK manufacturing by addressing four fundamental barriers to progress: - to break out of lock-in to resource inefficiency, novel methods and tools will be developed to enumerate and characterise all today's options to design and manufacture material goods; - to create clarity about the environmental impact of new manufacturing strategies, a ground-breaking Physical Resources Observatory will be developed to access and interpret more and better global resource data; - to target manufacturing innovations for Resource Efficiency and accelerate their implementation, the features of an effective Innovation Pipeline will be characterised, tested and deployed with a portfolio of promising emerging manufacturing technologies; - to give new priority to Resource Efficiency in Industrial Strategy, new metrics and decision-framing will be developed and tested in the Living Lab of the Programme's industrial consortium. The Programme brings together nine internationally-leading academic groups and a consortium of subscribing industrial partners. The management strategy, designed for flexibility, aims to integrate existing methods from diverse disciplines to address the application of Resource Efficiency while stimulating exploration of new methodological opportunities where existing approaches are inadequate. The value of the investment in the Programme will be maximised through an International Advisory Panel to support connections and awareness, a consortium executive committee to determine priorities for strategic analysis, and a supervisory board to ensure financial and legal compliance. The programme will deliver impact via quarterly strategic analysis reports on resource issues, a programme of policy influence led by an experienced Policy Champion, technological innovations, an annual UK Forum on Resource Efficiency, commercial and open-access software tools, researcher training and multi-channel communications.
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For further information contact us at helpdesk@openaire.euassignment_turned_in Project2024 - 2032Partners:Hexagon Metrology Ltd, Made Smarter Innovation, RWTH, Welding Alloys Ltd, Qinetiq (United Kingdom) +27 partnersHexagon Metrology Ltd,Made Smarter Innovation,RWTH,Welding Alloys Ltd,Qinetiq (United Kingdom),SUSTAIN Future Steel Manuf Res Hub,Intellegens,Aluminium Federation Ltd,NISCO Research Institute,Manufacturing Technology Centre (United Kingdom),WMG Catapult,Expert Technologies Group,Siemens Energy Ltd,CCFE/UKAEA,Materials Processing Institute (MPI),Kavida.ai,Valuechain Technology Ltd,The MathWorks Inc,Atomic Weapons Establishment,Constellium (United Kingdom),University of Leicester,TU Delft,Rolls-Royce Plc (UK),STFC - LABORATORIES,Sente Software Ltd,TWI Ltd,Prodtex Ltd,WAE TECHNOLOGIES LIMITED,Lear Corporation Ltd UK,University of Wollongong,Institute of Materials, Minerals and Mining,Liberty Powder Metals LtdFunder: UK Research and Innovation Project Code: EP/Y035461/1Funder Contribution: 7,420,610 GBPThe DigitalMetal CDT is born out to meet a national, strategic need for training a new generation of technical leaders able to lead digital transformation of metals industry & its supply chain with the objective of increasing agility, productivity & international competitiveness of the metals industry in the UK. The metals industry is a vital component of the UK's manufacturing economy and makes a significant contribution to key strategic sectors such as construction, aerospace, automotive, energy, defence and medical, directly contributing £20bn to UK GDP, and underpins over £190bn manufacturing GDP. Without a new cadre of leaders in digital technologies, equipped to transform discoveries and breakthroughs in metals and manufacturing (M&M) technologies into products, the UK risks entering another cycle of world-leading innovation but losing the benefits arising from exploitation to more capable and better prepared global competitors. The evolution to Industry 4.0 and Materials 4.0 coupled with unprecedented opportunities of "big data" enable the uptake of artificial intelligence/deep learning (AI/DL) based solutions, making it feasible to implement zero-defects, right first-time manufacturing/zero-waste (ZDM/ZW) concepts and meet the environmental-, sustainable- and societal- challenges. However, to fully take advantage of these opportunities, two critical challenges must be addressed. First, as user-identified problems in the metals industry that spans domains (from discoveries in M&M to their up-scaling and deployment in high volume/value production), urgently needed a new breed of engineers with skills to traverse these domains by going beyond the classical PhD training, i.e., T-model signifying transferable skills and in-depth knowledge in a single domain, to a new Pi-model raining that is underpinned by transferable skills and in-depth knowledge that transverse across domains i.e.,: AI/DL and engineering (M&M) to enable rapid exploitation of discoveries in M&M. Second, while AI/DL domain provides data-driven correlation analysis critical for product performance and defect identification, it is insufficient for root cause analysis (causality). This necessitates training on integrating data-driven with physics-based models of product & production, which is currently lacking in the metals industry. The Midlands region, as the top contributor to UK Gross Value Added through metals and metal products, with world-leading companies, such as Rolls-Royce and Constellium, LEAR and their customers, underpinned through collaborations with the five Midlands universities: Birmingham, Leicester, Loughborough, Nottingham & Warwick, is uniquely positioned to integrate research and industry resources and train a new cadre of engineers & researchers on the Pi-model to address user-needs. Our vision is to train future leaders able to accelerate the exploitation of M&M discoveries using digital technology to enable defect-free, right first-time manufacturing at reduced costs, digitise to decarbonise, and implement fuel switching in metals manufacturing industry.
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For further information contact us at helpdesk@openaire.euassignment_turned_in Project2024 - 2032Partners:UK Health Security Agency, RWE Offshore Wind GmbH, National Centre for Atmospheric Science, Ansys UK Ltd, University of Leeds +29 partnersUK Health Security Agency,RWE Offshore Wind GmbH,National Centre for Atmospheric Science,Ansys UK Ltd,University of Leeds,BAE Systems (UK),BuroHappold Engineering,Numerical Algorithms Group Ltd (NAG) UK,BMT Ltd,Health and Safety Executive (HSE),Trijet Limited,Mott MacDonald,MathsWorldUK,UK Atomic Energy Authority (UKAEA),Jacobs Clean Energy Limited,Shell Global Solutions (UK),JBA Risk Management Ltd,MBDA (United Kingdom),Materials Processing Institute (MPI),ARM Ltd,Arup Group,Atomic Weapons Establishment,Leeds Teaching Hospitals NHS Trust,MET OFFICE,Element Digital Engineering Limited,Parker Hannifin Manufacturing Ltd,Sellafield Ltd,First Light Fusion Ltd,DuPont Teijin Films UK Limited,The MathWorks Inc,Vertax Wind Ltd,XAAR PLC,GSK,Hydrotec Consultants LtdFunder: UK Research and Innovation Project Code: EP/Y035739/1Funder Contribution: 6,151,430 GBPThe scientific discipline of fluid dynamics is primarily concerned with the measurement, modelling and underlying physics and mathematics of how liquids and gases behave. Almost all natural and manufactured systems involve the flow of fluids, which are often complex. Consequently, an understanding of fluid dynamics is integral to addressing major societal challenges including industrial competitiveness, environmental resilience, the transition to net-zero and improvements to health and healthcare. Fluid dynamics is essential to the transition of the energy sector to a low-carbon future (for example, fluid dynamics simulations coupled with control algorithms can significantly increase wind farm efficiency). It is vital to our understanding and mitigation of climate change, including extreme weather events (for example in designing flood mitigation schemes). It is key to the digitisation of manufacturing through 3d printing/additive manufacturing and development of new greener processing technologies. In healthcare, computational fluid dynamics in combination with MRI scanning provides individualised modelling of the cardio-vascular system enabling implants such as stents to be designed and tested on computers. Fluid dynamics also shows how to design urban environments and ventilate buildings to prevent the build-up of pollutants and the transmission of pathogens. The UK has long been a world-leader in fluid dynamics research. However, the field is now advancing rapidly in response to the demand to address more complex and interwoven problems on ever-faster timescales. Data-driven fluid dynamics is a major area where there are rapid advances, with the increasing application of data-science and machine learning techniques to fluid flow data, as well as the use of Artificial Intelligence to accelerate computational simulations. For the UK to maintain its competitive position requires an investment in training the next generation of research leaders who have experience of developing and applying these new techniques and approaches to fluids problems, along with professional and problem-solving skills to lead the successful adoption of these approaches in industry and research. The University of Leeds is distinctive through the breadth, depth and unified structure of its fluid dynamics research, coordinated through the Leeds Institute for Fluid Dynamics (LIFD), making it an ideal host for this CDT. The CDT in Future Fluid Dynamics (FFD-CDT) will build on the experience of successfully running a CDT in Fluid Dynamics to address these new and exciting needs. Our students will carry out cutting-edge research developing new fluid dynamics approaches and applying them across a diverse range of engineering, physics, computing, environmental and physiological challenges. We will recruit and train cohorts of students with diverse backgrounds, covering engineering, mathematical, physical and environmental sciences, in both the fundamental principles of fluid dynamics and new data-driven methodologies. Alongside this technical training we will provide a team-based, problem-led programme of professional skills training co-developed with industry to equip our graduates with the leadership, team-working and entrepreneurial skills that they need to succeed in their future careers. We will build an inclusive, diverse and welcoming community that supports cross-disciplinary science and effective and productive collaborations and partnerships. Our CDT cohort will be at the heart of growing this capability, integrated with and within the Leeds Institute for Fluid Dynamics to deliver a dynamic and vibrant training and research environment with strong UK and international partnerships in academia, industry, policy and outreach.
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For further information contact us at helpdesk@openaire.euassignment_turned_in Project2021 - 2025Partners:ESI UK Ltd, Manufacturing Technology Centre (United Kingdom), ESI UK Ltd, University of Sheffield, Rolls-Royce (United Kingdom) +40 partnersESI UK Ltd,Manufacturing Technology Centre (United Kingdom),ESI UK Ltd,University of Sheffield,Rolls-Royce (United Kingdom),Tata Steel (United Kingdom),Ferroday Ltd,Constellium UK Ltd,Celsa Steel UK,Sheffield City Region,Pro Steel Engineering,Materials Processing Institute (MPI),Tata Group UK,ESI (United Kingdom),Alloyed Limited,Advanced Manufacturing Research Centre,Diamond Light Source,Sheffield City Region,Seco Tools,Alloyed Limited,National Composites Centre,Diamond Light Source,Science and Technology Facilities Council,Ferroday (United Kingdom),The Alan Turing Institute,Materials Processing Institute (MPI),Pro Steel Engineering,Knowledge Transfer Network KTN,Advanced Manufacturing Research Centre,Rolls-Royce (United Kingdom),Knowledge Transfer Network KTN,MTC,National Composites Centre,University of Sheffield,STFC - Laboratories,Rolls-Royce Plc (UK),ADVANCED MANUFACTURING RESEARCH CENTRE,STFC - LABORATORIES,Seco Tools,Thyssenkrupp Tallent Ltd,[no title available],Gestamp Tallent Ltd,Celsa Steel UK,Constellium (United Kingdom),The Alan Turing InstituteFunder: UK Research and Innovation Project Code: EP/V061798/1Funder Contribution: 4,049,200 GBPThe Materials Made Smarter Centre has been co-created by Academia and Industry as a response to the pressing need to revolutionise the way we manufacture and value materials in our economy. The UK's ability to manufacture advanced materials underpins our ambitions to move towards cleaner growth and a more resource efficient economy. Innovation towards a net zero-carbon economy needs new materials with enhanced properties, performance and functionality and new processing technologies, with enhanced manufacturing capability, to make and deliver economic and societal benefit to the UK. However, significant technological challenges must still be overcome before we can benefit fully from the transformative technical and environmental benefits that new materials and manufacturing processes may bring. Our capacity to monitor and control material properties both during manufacture and through into service affect our ability to deliver a tailored and guaranteed performance that is 'right-first-time' and limit capacity to manage materials as assets through their lifetime. This reduces materials to the status of a commodity - a status which is both undeserved and unsustainable. Future materials intensive manufacturing needs to add greater value to the materials we use, be that through reduction of environmental impact, extension of product life or via enhanced functionality. Digitalisation of the materials thread will help to enhance their value by developing the tools and means to certify, monitor and control materials in-process and in-service improving productivity and stimulating new business models. Our vision is to put the UK's materials intensive manufacturing industries at the forefront of the UK's technological advancement and green recovery from the dual impacts of COVID and rapid environmental change. We will develop the advanced digital technologies and tools to enable the verification, validation, certification and traceability of materials manufacturing and work with partners to address the challenges of digital adoption. Digitisation of the materials thread will drive productivity improvements in materials intensive industries, realise new business models and change the way we value and use materials.
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