Flemish Institute for Technological Research
Flemish Institute for Technological Research
3 Projects, page 1 of 1
assignment_turned_in Project2024 - 2025Partners:Hanson Heidelberg Cement Group, RWTH, University of Leeds, Flemish Institute for Technological Research, British Steel (United Kingdom)Hanson Heidelberg Cement Group,RWTH,University of Leeds,Flemish Institute for Technological Research,British Steel (United Kingdom)Funder: UK Research and Innovation Project Code: EP/W018810/2Funder Contribution: 763,898 GBPThe cement and steel sectors are foundational to the UK, are the largest manufacturing industries (by mass), and are essential to construct our infrastructure. Cement manufacture is intensive in resources, carbon, and energy, and needs radical transformation to achieve sustainability. The steel industry produces up to 1M tonnes of steel making by-products annually, and into the foreseeable future. These waste materials need to be managed properly to improve resource efficiency, and to avoid landfill and subsequent ecotoxicity. Although effective utilisation of steel slags is ~80%, a large portion is unutilised. Moreover, the majority of slag utilisation is for low-value products, e.g. aggregate, but their chemistry and mineralogy are variable, making their effects on material properties unpredictable, in the absence of further processing. Additionally, more than 190 Mt of legacy iron and steel slag are present across the country. The UK's cement industry is set to cut 4.2 MtCO2 emissions per year by 2050, about half of which is to be gained by resource efficiency in cement plants. Every year, the UK cement sector consumes ~12.5 Mt of natural raw materials, which can potentially be substituted with by-products that the steel sector produces. These materials contain the key elements that are essential to cement making, but they also have an unusually high amount of iron. FeRICH aims to replace the natural raw materials used in Portland cement making by valorising and upcycling iron-rich waste materials from the steel industry. This leads to cements containing an unprecedented level of [calcium] ferrites; however, our understanding of ferrite chemistry is still incomplete, and we need to establish what happens to this phase both during cement production and after use. These side streams also constitute other minor elements that are likely to alter the cement chemistry. Therefore, we need to develop the knowledge underpinning the interdependency between the role of minor elements in ferrite chemistry, what controls the reaction of ferrite with water over time alone or in mixture with other phases occurring in cement, and importantly, the long-term durability of ferrite-rich cement. Along with this, we also need to develop modelling tools to be able to predict the relationship between these factors - FeRICH relies on thermodynamics as a powerful technique here. We also recognise that ferrite-rich cements are ferromagnetic, and this property can add functional properties to cement (or subsequently to concrete) which may be exploited throughout the materials lifetime: form manufacturing to both their service life and end of life. FeRICH will develop and validate data-for-manufacturing of ferrite rich Portland cement. From reactions at high temperature in kilns to reaction with water at ambient temperatures, we will establish the best cement making conditions and materials compositions to achieve maximum process, energy and resource efficiency in kilns and cement performance upon reaction with water. For the first time, we will also examine the electromagnetic properties of ferrites related to cement, laying down the foundation for building intelligent systems in the future infrastructure. The findings and data developed in this project will be assimilated into tools that will accelerate the uptake of iron rich wastes in cement making. FeRICH will reduce the environmental burden of the cement industry and drive the steel industry towards zero-waste through implementation of the circular economy strategy. This will help alleviate the current crisis in the UK steel industry whose competitiveness in the global market is inhibited by a higher overhead costs than other countries. The results will allow for the use of other iron-rich materials for cement making, in the UK and worldwide.
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For further information contact us at helpdesk@openaire.euassignment_turned_in Project2022 - 2024Partners:RWTH, British Steel Ltd, Hanson Heidelberg Cement Group, University of Sheffield, Hanson Heidelberg Cement Group +5 partnersRWTH,British Steel Ltd,Hanson Heidelberg Cement Group,University of Sheffield,Hanson Heidelberg Cement Group,Flemish Institute for Technological Research,VITO (Flemish Institute of Technology),University of Sheffield,British Steel (United Kingdom),[no title available]Funder: UK Research and Innovation Project Code: EP/W018810/1Funder Contribution: 1,392,720 GBPThe cement and steel sectors are foundational to the UK, are the largest manufacturing industries (by mass), and are essential to construct our infrastructure. Cement manufacture is intensive in resources, carbon, and energy, and needs radical transformation to achieve sustainability. The steel industry produces up to 1M tonnes of steel making by-products annually, and into the foreseeable future. These waste materials need to be managed properly to improve resource efficiency, and to avoid landfill and subsequent ecotoxicity. Although effective utilisation of steel slags is ~80%, a large portion is unutilised. Moreover, the majority of slag utilisation is for low-value products, e.g. aggregate, but their chemistry and mineralogy are variable, making their effects on material properties unpredictable, in the absence of further processing. Additionally, more than 190 Mt of legacy iron and steel slag are present across the country. The UK's cement industry is set to cut 4.2 MtCO2 emissions per year by 2050, about half of which is to be gained by resource efficiency in cement plants. Every year, the UK cement sector consumes ~12.5 Mt of natural raw materials, which can potentially be substituted with by-products that the steel sector produces. These materials contain the key elements that are essential to cement making, but they also have an unusually high amount of iron. FeRICH aims to replace the natural raw materials used in Portland cement making by valorising and upcycling iron-rich waste materials from the steel industry. This leads to cements containing an unprecedented level of [calcium] ferrites; however, our understanding of ferrite chemistry is still incomplete, and we need to establish what happens to this phase both during cement production and after use. These side streams also constitute other minor elements that are likely to alter the cement chemistry. Therefore, we need to develop the knowledge underpinning the interdependency between the role of minor elements in ferrite chemistry, what controls the reaction of ferrite with water over time alone or in mixture with other phases occurring in cement, and importantly, the long-term durability of ferrite-rich cement. Along with this, we also need to develop modelling tools to be able to predict the relationship between these factors - FeRICH relies on thermodynamics as a powerful technique here. We also recognise that ferrite-rich cements are ferromagnetic, and this property can add functional properties to cement (or subsequently to concrete) which may be exploited throughout the materials lifetime: form manufacturing to both their service life and end of life. FeRICH will develop and validate data-for-manufacturing of ferrite rich Portland cement. From reactions at high temperature in kilns to reaction with water at ambient temperatures, we will establish the best cement making conditions and materials compositions to achieve maximum process, energy and resource efficiency in kilns and cement performance upon reaction with water. For the first time, we will also examine the electromagnetic properties of ferrites related to cement, laying down the foundation for building intelligent systems in the future infrastructure. The findings and data developed in this project will be assimilated into tools that will accelerate the uptake of iron rich wastes in cement making. FeRICH will reduce the environmental burden of the cement industry and drive the steel industry towards zero-waste through implementation of the circular economy strategy. This will help alleviate the current crisis in the UK steel industry whose competitiveness in the global market is inhibited by a higher overhead costs than other countries. The results will allow for the use of other iron-rich materials for cement making, in the UK and worldwide.
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For further information contact us at helpdesk@openaire.euassignment_turned_in Project2012 - 2018Partners:Scottish Water (Glasgow), Italian National Research Institute, Chinese Academy of Sciences, Joint Research Centre, University of Wisconsin–Oshkosh +39 partnersScottish Water (Glasgow),Italian National Research Institute,Chinese Academy of Sciences,Joint Research Centre,University of Wisconsin–Oshkosh,ENVIRONMENT AGENCY,SDU,Scottish Water (United Kingdom),Creighton University,FSC,UT,National Research Council,Hungarian Academy of Sciences,Queens University of Charlotte,Council for Sci and Ind Res CSIR SA,CSIRO,University of Stirling,Commonwealth Scientific and Industrial Research Organisation,EA,National Institute for Aerospace Technology,Wisconsin Department of Natural Resources,University of Wisconsin–Madison,Flemish Institute for Technological Research,DEFRA,Chinese Academy of Sciences,SW,Northern Ireland Environment Agency,MTA,National Inst for Aerospace Tech INTA,Council for Scientific and Industrial Research,SEPA,Wisconsin Dept. Natural Resources,Italian National Research Institute,NIEA,Environment Agency,Creighton University,JRC,JRC,University of Stirling,CAS,Council for Sci and Ind Res CSIR SA,SCOTTISH ENVIRONMENT PROTECTION AGENCY,VITO (Flemish Institute of Technology),Department of the EnvironmentFunder: UK Research and Innovation Project Code: NE/J024279/1Funder Contribution: 632,016 GBPThere are around 304 million lakes globally. These provide essential resources for human survival and are an important component of global biogeochemical cycles. Lakes are also fragile systems that are sensitive to multiple pressures including nutrient enrichment, climate change and hydrological modification, making them important 'sentinels' of environmental perturbation. However, traditional monitoring has only produced data from a tiny fraction of the global population of lakes and disentangling the causes of change requires consistently-produced data from a large number of lakes, along with measurements of possible causes of change. Satellite observations (remote sensing) and the establishment of a global lake observatory would produce a step-change in our ability to detect and attribute the causes of changes in lakes world-wide. This is now possible for three reasons: (1) the improved wavebands, spatial resolution and frequency of data collection from satellite sensors is now sufficient to monitor inland waters; (2) formulae to correct for atmospheric properties and to convert the detected reflected light to useful lake properties have been developed; and (3) computing power has increased to the point that allows near real time and archived information from satellites to be processed. GloboLakes will analyse 20 years of data from more than 1000 large lakes across the globe to determine 'what controls the differential sensitivity of lakes to environmental perturbation'. This is an ambitious project that is only possible by bringing together a consortium of scientists with complementary skills. These include expertise in remote sensing of freshwaters and processing large volumes of satellite images, collation and analysis of large-scale environmental data, environmental statistics and the assessment of data uncertainty, freshwater ecology and mechanisms of environmental change and the ability to produce lake models to forecast future lake conditions. The eight objectives of GloboLakes are to: (i) develop remote sensing algorithms to estimate lake biogeochemical and physical parameters; (ii) make these algorithms operational and process satellite data; (iii) compile integrated spatio-temporal information on climatic and catchment data for >1000 lakes; (iv) integrate data and assess uncertainty in data sources; (v) detect spatial and temporal patterns in lake water quality; (vi) attribute the causes of lake response to environmental conditions; (vii) forecast lake sensitivity to environmental change; (viii) apply data to lake management and the monitoring of freshwater resources. The project will focus on the retrieval of surface water temperature as this has a fundamental effect on lake ecology, the concentration of coloured dissolved organic matter and suspended solids that derive largely from the catchment, the abundance of phytoplankton measured as the concentration of the pigment, chlorophyll a, and the abundance of cyanobacteria (blue-green algae) that can potentially be toxic. Knowledge of the conditions of lakes and their sensitivity to change is also extremely valuable for the management of lakes and reservoirs and GloboLakes will provide information and products specifically for environmental managers. A satellite due to be launched during the course of the project, called Sentinel 2, will provide even greater spatial resolution allowing data to be collected and exploited from even smaller lakes. This will be investigated by GloboLakes and incorporated into the framework of a global lake observatory.
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