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Emerson Process Management

Emerson Process Management

2 Projects, page 1 of 1
  • Funder: UK Research and Innovation Project Code: EP/I010955/1
    Funder Contribution: 694,040 GBP

    The vision of the proposed research is to develop activated carbon adsorbents and system models to improve the efficiency, flexibility and operability of IGCC processes . Novel activated carbon (AC) adsorbents prepared from resin precursors have the ability to be tailored to control both their CO2 adsorption capacity and isotherm shape. As a result, they offer significant advantages over solvent-based systems for the pre-combustion capture of CO2 in integrated combined cycle gasification (IGCC) processes in terms of cost and flexibility. The research will focus on gaining a fundamental understanding of how the porosity and surface functionality of resin-derived carbons, both in bead and monolith forms, controls their CO2 adsorption under actual process conditions in the presence of moisture and other gases. It is likely to achieve high CO2 removals in IGCC, more than one bed will be needed operating at different pressures. As a result adsorbents displaying high uptakes at low partial pressures (<5 bar) of CO2 will also be investigated. Indeed adsorbents displaying high uptakes at low partial pressures will also find applications in post-combustion capture and selectively removing CO2 from blast furnace gas during iron making. In parallel, the project will also consider how the unique performance of the AC sorbents for CO2 capture will improve the operability of IGCC power plants. Comparisons of emissions, resource requirements and costs with varying levels on CO2 removal via adsorption will be made on a systematic basis allowing different design options and control strategies to be devised, in order to minimise the effects of CO2 capture upon the overall process efficiency. In the research programme, the results from the first theme on the efficacy of the various ACs will be used as the design basis in the second theme on modelling the performance of IGCC plants. The proposal brings the balanced expertise together from five academic institutes to increase our understanding of AC adsorbents for pre-combustion capture and how they will improve the operability and flexibility of IGCC plants. The internationally recognized capability for CO2 adsorbents and power plant control at Nottingham and Birmingham and the complementary stengths of the Institute Coal Chemistry (ICC) and Tsinghau Univeristy make it logical for the partners to combine their strengths to address more effective capture of CO2 in IGCC and the implications of this on overall plant operation. Regarding the Chinese partners, Tsinghua have studied the IGCC process for over 10 years and they have developed the first complete simplified IGCC dynamical mathematical model and simulation program). ICC CAS have been involved in may aspects of gasification and are already working with the UoN on active carbons for post-combustion capture (ICUK award). In relation to the Call, this proposal addresses both:(i) New technologies based on material advances(ii) Modelling and simulation and of capture plants employing the advanced materials

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  • Funder: UK Research and Innovation Project Code: EP/K021095/1
    Funder Contribution: 1,997,000 GBP

    In order to meet UK Government targets to reduce CO2 emissions by 80% by 2050, rapid growth in electricity generation from intermittent renewable energy sources, in particular, wind, is required, together with increasing constraints on the operation and environmental performance of conventional coal and gas-fired plant. Unprecedented demands for operational plant flexibility (i.e. varing power output to reflect demand) will pose new challenges to component integrity in ageing conventional plant, which it is widely recognised will play a crucial role in maintaining security of supply. In parallel, demands on fuel flexibility to reduce emissions, i.e. firing gas turbine plant with low-carbon syngas or biogas and firing/cofiring steam plant with biomass, will create new challenges in plant engineering, monitoring and control, and materials performance. Improved plant efficiency is a key requirement to cut emissions and to make decarbonisation economically feasible. The continuous development of novel, stronger high temperature materials may also enable component replacement, rather than complete new build plant, to maintain the essential reserve of conventional generation capacity. Finally, the decarbonisation transition involves new and complex economic and environmental considerations, and it is therefore important that these issues of sustainability are addressed for the development of future conventional power plant. The research programme will consider the key issues of Plant Efficiency, Plant Flexibility, Fuel Flexibility and Sustainability and how these four intersecting themes impact upon plant operation and design, combustion processes in general and the structural integrity of conventional and advanced materials utilised in conventional power plants. Outcomes from the proposed Research Programme include: - Improved understanding of the complex relationship between plant efficiency, fuel flexibility, plant flexibility, component life and economic viability - Novel approaches for monitoring and control of future conventional power plants - Improved fuel combustion and monitoring processes to allow use of a wider range of fuels - Improved understanding of structural materials systems for use in components with higher operating temperatures and more aggressive environments - Improved coating systems to protect structural materials used in power plant components - New models for optimisation of operating conditions and strategies for future conventional power plants The consortium comprises six leading UK Universities with strengths and a proven track record in the area of conventional power generation - led by Loughborough University, working together with Cardiff and Cranfield Universities, Imperial College London and the Universities of Nottingham and Warwick. The Industrial Partners collaborating in this project include several major UK power generation operators, Original Equipment Manufacturers (OEMs), Government laboratories and Small and Medium Sized (SMEs) companies in the supply chain for the power generation sector. The Energy Generation and Supply Knowledge Transfer Network will be a formal delivery partner of the consortium. The proposal has been developed following extensive engagement with the industrial partners and as a result they have made very significant commitment, both financial and as integrated partners in the research programme.

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