PHACTORY is a unique pan-European consortium operating as a one-stop-shop virtual factory for photonics innovation support of European industry. PHACTORY brings together over 30 partners representing Europe’s top competence centers in photonics. Together the PHACTORY partners offer open streamlined access to the full spectrum of photonics technologies, expertise and supply chain activities from TRL2-7 including pilot lines and PIC foundries, combined with specialist partners in business, investment, intellectual property, and EU manufacturing support services to maximize the commercial impact from the project. PHACTORY’s ambitious work plan builds on the proven track record of over 20 years of successful collaboration between the consortium partners in previous similar EU projects and aims to go well beyond the current state-of-the-art in terms of its impact. PHACTORY will reach out broadly to European industry, especially SMEs, start-ups, and scaling companies, predominantly as first users and early adopters, to generate a critical mass of 125 carefully selected support cases with the highest potential for commercial impact. PHACTORY will work closely with the selected support cases, providing deep technology support interventions for TRL acceleration through intensive cross-border collaborative innovation projects, combined with tailored business supports to accelerate the investment readiness levels (IRL) of the supported companies. As a result, PHACTORY expects to achieve a quantified impact of at least 1250 new EU jobs, 937M€ in new company revenues, and 190M€ in new venture capital on aggregate within the supported companies directly related to the delivered PHACTORY innovation supports. The PHACTORY project will simultaneously strengthen the European photonics innovation ecosystem with more complete and mature value chains linked to EU manufacturing which are integrated into the PhotonHub Association for sustainability of the innovation support services.

Nature uses foam or sponge-like structures in various organisms for purposes like shock absorption, noise reduction, and vibration compensation in a remarkable example of evolutionary adaptation and functional design. On the other hand, many products still rely on non-sustainable materials of fossil-based origin, for example foams and elastomeric used for vibratory motion, sound, harshness, energy, and shock-impact absorption in industries such as automotive, aerospace and marine. Example of such Noise Vibration and Harshness (NVH) materials are rubber and engineering resins. Bio.3DGREEN develops and demonstrates a novel manufacturing approach for a cost-effective bio-inspired platform of bio-based components based on graphene foam (GF) to meet the industrial needs, i.e. vibration, sound and shock-impact absorption and durability in extreme conditions. Bio.3DGREEN democratizes graphene technology and enables the unscalable fabrication of graphene-based components of complex geometries to be demonstrated at TRL 6 through a high throughput, laser-based Additive Manufacturing (AM) procedure. The procedure is bio-inspired, mimicking structures such as the human bone, and is based solely on bio-based graphene system with vegetable oil as the raw material, resulting in carbon-positive manufacturing of the new components. Bio.3DGREEN demonstrates the superior bio-based GF parts in four different industries, aiming to drive the optimization of the new manufacturing approach through an application-driven approach: Automotive suspension systems & isolation panels, aerospace applications and quiet shipping. Bio.3DGREEN achieves a multi-disciplinary approach to develop, optimize, and improve smart manufacturing application-driven, bio-based GF components, also considering the performance of current materials used, their cost, market size, wastage and recyclability, sustainability of manufacturing process, inclusion in Europe’s circular economy and LCA, LCC aspects.