ShapeFuture will drive innovation in fundamental Electronic Components and Systems (ECS) that are essential for robust, powerful, fail-operational and integrated perception, cognition, AI-enabled decision making, resilient automation and computing, as well as communications, for highly automated vehicles. Its overarching vision is to bring ECS Innovation at the Heart of Europe's Mobility Transformation, thereby elevating Sovereignty by Perfecting Programmable ECS Solutions for Intelligent, Safe, Connected, and Highly Automated Vehicles. The project will result in the following main tangible outcomes: • Safety, security and reliability of in-vehicle systems to levels appropriate for mass-market deployment. • Availability and supply of leading-edge ECS for the European automotive supply chain and for OEMs to be at the forefront of technology developments in the 2030s. • Increased Accuracy and Robustness of ECS for perception with smaller form factors and lower power consumption. • ECS attributed with cognition features and improved human-Machine Interface (HMI). • ECS with cognitive processing and decision-making capabilities. • ECS for resilient automation and communications. • Increased technology acceptance that will also lead to business sovereignty safeguard. 15 demonstrators and 2 impact studies will showcase the project’s achievements and their capability to deliver innovations and secure future application advances in core markets for European society – Mobility, Green Deal, Digital Society, Safety and Industry. The project innovations will leverage the expertise of world-renowned industrial (5 OEMs, 24 Tier-1, Tier-2 and technology providers) and 12 research partners along the complete automotive and semiconductor value chains, providing Europe with a competitive edge in a growing market. Importantly, ShapeFuture will contribute to ensuring European ECS Sovereignty by shaping the future of ECS in mobility.

SYS2WHEEL will provide brand-independent components and systems for integrated 3rd generation commercial battery electric vehicles (cBEVs) for CO2-free city logistics. High efficiency, performance, packaging and modularity enable efficient integration. Mass production costs of e-powertrain components and systems will be considerably reduced, while eliminating negative impact on drivability, safety and reliability. The same components and systems shall be used for different commercial vehicle categories, sub-categories and brands, in urban and inter-urban applications. The project will foster the transition to a broad range of cBEVs and will accelerate market penetration of e-powertrain components and systems. SYS2WHEEL will demonstrate its results on N1 and N2 cBEVs and assesses the related potential for the whole range of L and N category cBEVs as well as extensions to M1 and M2 passenger carriers. Essential enabling elements in SYS2WHEEL are e-motors for both, in-wheel and e-axle systems, a novel suspension for in-wheel systems, the in-wheel and e-axle systems themselves, time-sensitive networking, advanced controls, affordable and efficient processes, as well as scalability/ transferability of innovations. Specifically SYS2WHEEL will reduce costs in mass production by at least 20% through components becoming obsolete and reduction of wiring costs due to application of time-sensitive networks. The powertrain efficiency will be increased by improved e-motor windings, advanced rare-earth magnets, reduced powertrain rotating parts, reduced losses, advanced controls and weight reduction. Affordability, and user-friendliness will be addressed by enhanced modularity and packaging, automotive quality by advanced fail-operational safety and ISO 26262 compliance, modular and scalable technologies and lowered total cost of ownership. Space-saving approaches in SYS2WHEEL lead to more freedom for batteries, cargo and drivers.

Focused on BEV architectures with distributed multiple wheel drives, and, specifically, in-wheel powertrains, HighScape will explore the feasibility of a family of highly efficient power electronics components and systems, and including integrated traction inverters, on-board chargers, DC/DC converters, and electric drives for auxiliaries and actuators. The proposed solutions will be assessed on test rigs and on two differently sized BEV prototypes. The project will result in: i) component integration with the incorporation of the WBG traction inverters within the in-wheel machines to achieve zero footprint of the electric powertrain on the sprung mass; the functional integration of the traction inverter with the on-board charger, and the incorporation of the latter and the DC/DC converters within the battery pack; and the implementation of multi-motor and fault-tolerant inverter solutions for the auxiliaries and chassis actuators; ii) novel solutions, including the implementation of reconfigurable winding topologies of the drive, as well as integrated and predictive thermal management at the vehicle level, with the adoption of phase changing materials within the power electronics components; iii) the achievement and demonstration of significantly higher levels of power density, specific power and energy efficiency for the resulting power electronics systems and related drives; iv) major cost reductions thanks to the dual use of parts, subsystem modularity, and model-based design to eliminate overengineering; and v) increased dependability and reliability of the power electronics systems, enabled by design and intelligent predictive health monitoring algorithms. Through HighScape, the participants will establish new knowledge and industrial leadership in key digital technologies, and, therefore, directly contribute to Europe’s Key Strategic Orientations as well as actively support the transformation towards zero tailpipe emission road mobility (2Zero).

Automated driving can be implemented with relatively simple controllers if the current location of the ego vehicle and the current and future locations of other road users are known without uncertainty. However, this is not going to happen in the initial stages of the introduction of automated driving systems into the market. As a consequence, system and human driver uncertainty pose a significant challenge in the development of trustable and fault-tolerant automated driving controllers, especially for conditional automation (SAE level 3) in mixed traffic scenarios. The TrustVehicle consortium brings together participants from the whole vehicle value chain to enhance safety and user-friendliness of level 3 automated driving systems. The main objectives are: (i) the systematic identification of critical road scenarios based on in-depth analysis of possible traffic situations and human behaviour; (ii) the setup of new tools for the cost- and time-effective assessment of driver-in/off-the-loop situations; (iii) design of controllers and sensor fusion systems capable of dealing with complex, uncertain and variable road scenarios to enhance road safety; (iv) the implementation of intuitive human-machine interfaces for the safe management of the transition phases taking into account user acceptance and gender-specific aspects; and (iv) the establishment of an adaptive and agile vehicle validation based on self-diagnostics and data logging to steadily extend the list of relevant scenarios and test cases. The outputs of the TrustVehicle project will be extensively assessed in real-world operating conditions on four demonstrators representing four vehicle classes. End users of the technology will systematically and thoroughly express their requirements, expectations, and concerns during the consortium activity. Special focus will be put on the demonstration of the fault-tolerant and fail-operational system behaviour at any time and for different kinds of weather conditions.