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Loxham Precision

Loxham Precision

4 Projects, page 1 of 1
  • Funder: UK Research and Innovation Project Code: EP/W024772/1
    Funder Contribution: 846,058 GBP

    Our overall goal is to develop an ultraprecision dicing / grinding system that will be applicable to photonics and microsystems. Working with a set of UK companies we will develop the system as a test-bed and implement a set of cutting edge instrumentation add-ons to better control the machining of materials with sub-nanometre surface finishes and sub-100 nanometre overall tolerancing on complex objects. Dicing relies on a diamond-impregnated cutting disc driven at up to 150,000 rpm on a spindle being accurately translated relative to a workpiece. Any vibration or lack of perfection in the system will result in degraded surfaces, chipping of diced facets and edge chipping on grooves and channels. Importantly when placing the dicing blade on the spindle, there are inevitable errors in truism, for example, whether the blade is accurately at 90 degrees to the spindle axis, whether the blade is perfectly concentric, and whether the translation is truly along the direction of the blade. Of course, in the real world, these things are never truly perfect, and so a goal of the project is to implement feedback and control, which allows adaptive compensation. In the project, we will build a system using 900kg of granite to hold and create an ultra-stiff system, then use air-bearing elements and control signals to identify and create feedback loops to achieve incredible levels of surface finish and overall precision. Critically we will work in the ductile machining regime where operation in the elastic limit of the material allows us to avoid brittle fracture and the sort of damage which majorly degrades the performance of optical and microsystem elements. We will be looking at a range of optical and electronic materials, including glasses, crystals and semiconductors. In the latter phase of the project, we will be looking to adopt and create new ways to 'true' the blade, using state-of-the-art metrology to control issues of blade side-wall wear, blade flutter, non-concentricity originated machining rates and load-related vibration. From this work, we expect to gain valuable insights that will help our commercial partners. Firstly, by creating new ultra-precision machine tools in the UK, secondly understanding how best to implement advanced techniques and thirdly, by making exemplar devices in technologically important materials to really prove our approaches work.

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  • Funder: UK Research and Innovation Project Code: EP/L016567/1
    Funder Contribution: 3,875,650 GBP

    The dramatic changes in global manufacturing have greatly increased the demand from UK companies for skilled employees and new operational practices that will deliver internationally leading business positions. The UK is considered to be very strong both in scientific research and in the invention of innovative products within emerging sectors. This conclusion is supported by the fact the UK is a significant net exporter of intellectual property, ranking behind only USA and Japan. The potential of the UK's innovation capacity to create new high-end manufacturing jobs is therefore significant. Maximising this wealth generation opportunity within the UK will however depend on the creation of a new breed of skilled personnel that will deliver next generation innovative production systems. Without relevant research training, production research, R&D infrastructure, and an effective technology supply chain, there will be a limit to the UK's direct employment growth from its innovation capacity, leading to constant migration of UK wealth creation potential into overseas economies. Many emerging sectors and next generation products will demand large-scale ultra precision (nanometre-level tolerance) complex components. Such products include: 1) Next generation displays (flexible or large-scale), activated and animated wall coverings, 3D displays, intelligent packaging and innovative clothing ; 2) Plastic electronic devices supporting a range of low cost consumer products from food packaging to hand held devices; 3) Low cost photovoltaics, energy management and energy harvesting devices; and 4) Logistics, defence and security technologies through RFID and infrared systems. The EPSRC Centre in Ultra Precision is largely founded on the support of SMEs. It is widely acknowledged that manufacturing employment growth in developed manufacturing economies will stem from SMEs and emerging sectors. The supply of highly trained ultra precision engineers to UK manufacturing operations is therefore critically important in order to deliver benefit from any new technologies that arise from the industrial or academic research base within the EPSRC Centre in Ultra Precision. Since the CDT-UP has academic foundations which are highly multidisciplinary, it is well aligned to the following EPSRC priority areas:- Complex manufactured products; functional materials; Innovative production processes; Materials technologies; Sustainable use of materials; and Photonics materials.

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  • Funder: UK Research and Innovation Project Code: EP/M008983/1
    Funder Contribution: 1,237,080 GBP

    Since the beginning of humanity our societies have been based on commerce, i.e. we make things and we sell them to other people. Relatively simple beginnings led to the Industrial Revolution and now to the technological age. Over-generalising, the Far East are currently the masters of mass manufacture and the West are (or wish to be) the masters of advanced manufacture - the production of high-value goods, often involving a significant degree of innovation. To be able to manufacture goods in a cost-effective, environmentally-sustainable manner, quality control procedures are required. And quality control in turn requires an appropriate measurement infrastructure to be in place. It is a sub-set of this measurement infrastructure that is the subject of this fellowship. The UK government has been investing heavily in advanced manufacturing. In the academic arena, there are the sixteen EPSRC Centres of Innovative Manufacturing. To ease the pain of transferring academic research to the manufacturing sector, there are the seven High-Value Manufacturing Catapults (the Manufacturing Technology Centre being the main one of note here). For industry, there are a number of funding initiatives and tax breaks. To support this burgeoning UK advanced manufacturing infrastructure, there are a small number of academic centres for metrology - those based at Huddersfield and Bath are the main players. And, at the top of the measurement tree, there is the world-class National Physical Laboratory - a centre of excellence in metrology. But, there are still some gaps in the manufacturing metrology research jigsaw, and the aim of this fellowship is to plug those gaps. Coordinate metrology has been used for decades in the manufacturing industry as the most dominant form of process control, usually employing tactile coordinate measuring machines (CMMs). However, due to the slow speed of tactile systems and the fact that they can only take a limited amount of points, optical CMMs are starting to flourish. On the smaller scale, there are many optical surface measuring devices that tend to be used off-line in industry. When making small, high-precision, complex components, with difficult to access geometries, it is a combination of the surface measurement systems and the CMMs that is required. This requirement is one of the main aims of the fellowship - to develop a suite of fast, high-accuracy, non-contact measurement systems, which can be employed in industry. These principles will also be applied to the field of additive manufacturing - a new paradigm in manufacturing which is seeing significant government support and, in some cases, media hype. As with high-precision components, a coordinate metrology infrastructure for additive manufacturing is required, in many cases in-line to allow direct feedback to the manufacturing process. This is the second field of metrology that the fellowship will address. The outputs of the fellowship will be in the form of academic publications; new measurement instruments, along with new ways to use existing instruments; methods to allow manufacturers to verify the performance of their instruments; and the necessary pre-normative work that will lead to specification standards in the two fields (currently lacking). The academic world will benefit from the fundamental nature of elements of the research, and the industrial manufacturing world will benefit from the techniques developed and routes to standardisation. But, ultimately, it will be the UK citizens that will reap the greatest benefit in terms of new and enhanced products, and the wealth creation potential from precision and additive manufacturing.

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  • Funder: UK Research and Innovation Project Code: EP/Y035267/1
    Funder Contribution: 7,844,490 GBP

    Quantum technologies exploit the intriguing properties of matter and light that emerge when the randomizing processes of everyday situations are subdued. Particles then behave like waves and, like the photons in a laser beam, can be split and recombined to show interference, providing sensing mechanisms of exquisite sensitivity and clocks of exceptional accuracy. Quantum measurements affect the systems they measure, and guarantee communication security by destroying cryptographic keys as they are used. The entanglement of different atoms, photons or circuits allows massively powerful computation that promises complex optimizations, ultrafast database searches and elusive mathematical solutions. These quantum technologies, which EPSRC has declared one of its four Mission-Inspired priorities, promise in the near future to stand alongside electronics and laser optics as a major technological resource. In this 'second quantum revolution', a burgeoning quantum technology industry is translating academic research and laboratory prototypes into practical devices. Our commercial partners - global corporations, government agencies, SMEs, start-ups, a recruitment agency and VC fund - have identified a consistent need for hundreds of doctoral graduates who combine deep understanding of quantum science with engineering competence, systems insight and a commercial head. With our partners' guidance, we have designed an exciting programme of taught modules to develop knowledge, skills and awareness beyond the provision of traditional science-focused PhD programmes. While pursuing leading-edge research in quantum science and engineering, graduate students in the EPSRC CDT for Quantum Technology Engineering will follow a mix of lectures, practical assignments and team work, peer learning, workshops, and talks by our commercial partners. They will strengthen their scientific and engineering capabilities, develop their computing and practical workshop skills, study systems engineering and nanofabrication, project and risk management and a range of commercial topics, and receive professional coaching in communication and presentation. An industrial placement and extended study visit will give them experience of the commercial environment and global links in their chosen area, and they will have support and opportunities to break their studies to explore the commercialization of research inventions. A QT Enterprise Club will provide fresh, practical entrepreneurship advice, as well as a forum for local businesses to exchange experience and expertise. The CDT will foster an atmosphere of team working and collaboration, with a variety of group exercises and projects and constant encouragement to learn from and about each other. Students will act as mentors to junior colleagues, and be encouraged to take an active interest in each other's research. They will benefit from the diversity of their peers' backgrounds, across not just academic disciplines but also career stages, with industry secondees and part-time students bringing rich experience and complementary expertise. Students will draw upon the wealth of experience, across all corners of quantum technologies and their underpinning science and techniques, provided by Southampton's departments of Physics & Astronomy, Engineering, Electronics & Computer Science, Chemistry and its Optoelectronics Research Centre. They will be given training and opening credit for the Zepler Institute's nanofabrication facilities, and access to the inertial testing facilities of the Institute of Sound & Vibration research and the trials facilities of the National Oceanography Centre. Our aim is that graduates of the CDT will possess not only a doctorate in the exciting field of quantum technology, but a wealth of knowledge, skills and awareness of the scientific, technical and commercial topics they will need in their future careers to propel quantum technologies to commercial success.

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