PERMANET is a Sustainable REE Innovation and Supply Network covering the full Rare Earth Elements (REE) Permanent Magnet (PM) value chain. It is structured upon 5 layers: 1) Three Sustainable, Connected Tech ‘Hubs’ segmented along the full REE PM value chain and organizing thematic collaborative R&D and supply ecosystems 2) 13 fully Scalable Innovations to reach TRL7 and expand in scale and deployment range along the entire value chain 3) A structural layer of R&D infrastructure, equipment and services to fuel Pilot and Demonstration activities 4) Five Enabling “Engines” addressing the key conditions for sustainable and competitive REE supply 5) All embedded within a single PERMANET Network Infrastructure with its own, sustainable organizational model. The Network accelerates leading-edge innovations, from REE extraction from mining tailings and hydrometallurgical processes to oxide reduction and innovative production processes, all the way to the production of innovative PM and their testing by end users in industrial environment across 1/ E-Mobility 2/ Energy 3/ Industrial Equipment. PERMANET also secures key sources of REE such as leading mining projects from the EU and Partner Countries, as well as End of Life (EoL) sectors (WEEE, EV, etc.). The project relies on enabling activities ranging from strategic venturing to investment support to build sub-optimal EU REE PM Segments. The project unlocks viable reserves of REE including unconventional sources and will demonstrate novel, cost-effective, and environmentally sound REE extraction, processing, and separation routes, as well as demonstrate the first EU hub for PM boosting circular PM technologies to deploy at market scale. The project is ready to be fully integrated with other EU-backed PM Hubs and aims to grow into a fully-fledged Pan-EU pilot and demonstration infrastructure to remain sustainable post-funding.

The INTMET approach represents a unique technological breakthrough to overcome the limitations related to difficult low grade and complex ores to achieve high efficient recovery of valuable metals (Cu, Zn, Pb, Ag) and CRM (Co, In, Sb). Main objective of INTMET is applying on-site mine-to-metal hydroprocessing of the produced concentrates enhancing substantially raw materials efficiency thanks to increase Cu+Zn+Pb recovery over 60% vs. existing selective flotation. 3 innovative hydrometallurgical processes (atmospheric, pressure and bioleaching), and novel more effective metals extraction techniques (e.g. Cu/Zn-SX-EW, chloride media, MSA, etc) will be developed and tested at relevant environment aiming to maximise metal recovery yield and minimising energy consumption and environmental footprint. Additionally secondary materials like tailings and metallurgical wastes will be tested as well for metals recovery and sulphur valorisation. The technical, environmental and economic feasibility of the entire approaches will be evaluated to ensure a real business solution of the integrated INTMET process. INTMET will be economically viable thanks to diversification of products (Cu, Zn, Pb), high-profitable solution (producing commodities not concentrates), with lower operation and environmental costs (on-site hydroprocessing will avoid transport to smelters) and allowing mine-life extension developing a new business-model concept based on high efficient recovery of complex ores that will ensure EU mining industry competitiveness and employment. INTMET is fully aligned with EIP-RM validated in the PolymetOre Commitment where most of INTMET partners take part on and the market up-take solutions are guaranteed by an exploitation from industrially-driven consortia composed by 3 Mines, 2 SMEs (AGQ -waste&water tech provider; MINPOL -policy & exploitation expert), 2 tech providers (OUTOTEC and TR) and 5 complementary RTD´s with expertise in leaching and recovery metals processing

A growing desire for continuous data collection, real time information and connectivity has resulted in increased demand for electronic functionalities that are fully integrated in everyday objects. Consumer electronics, healthcare, wearable electronics, IoT and smart packaging are examples of market segments that follow this trend. Printed circuit boards (PCBs) are the state of the art to create electronic functions; however, this technology creates an ever increasing strain on the environment because recycling and/or dismantling of the PCB can hardly be done. A radical sustainability improvement requires disruptive electronics manufacturing processes, technologies and materials. Printed electronics are more environmentally friendly than the traditional PCB, due to their additive character (printing instead of etching), the absence of chemical etching materials, low energy demanding process conditions and possibility for recovery or re-use of substrates and (metallic) inks. Thereto, in ECOTRON, flexible, organic & printed electronics are advanced through a multidisciplinary approach involving biobased materials, innovative (print) processes, and device and module dismantling technologies. Furthermore, recycling technologies and standards will be developed that are eventually integrated in a process design for a printed electronics recycling plant. Simultaneously, the lifetime of printed electronics is improved for larger implementation of printed electronics into everyday products. ECOTRON will create use-case demonstrators in existing state-of-the-art electronics products in consumer electronics, smart packaging, healthcare and wearable electronics market segments to demonstrate the potential environmental enhancements.